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Item #C263 Atmosphere Shaker Austemper Furnace System: Recently Rebuilt "North American" atmosphere shaker austemper furnace system, 200-400 lb/hr depending on the product, (Previous owner was running 400 lb/hr of automotive parking brake springs), Gas-Fired Shaker Hearth, Direct-Fired with atmosphere retort and chute. New Retort, New Chute, New Insulation Brick, New Shaker Tray, Age estimated at early 1970's, Compact Footprint, Rebuild was nearly complete when customer's automotive plant closed. Remaining work: clean & paint, replace control components, minor repair to salt tank (sheet metal) and pour castable refractory in salt tank. Max. Temperature at least 1700˚F. Set up for Endothermic gas operation.
Footprint approx. 6'W x 23'L including rinse tank. Very fine mesh compound weave belts in salt tank and rinse tank. Price: $38,000 USD As-Is, $55,000 USD with Rebuild Completed (Incl. controls).
Item #C262CI Hayes High Temperature Walking Beam Furnace. The furnace is a walking beam pusher style furnace . The opening dimension is 15” wide x 6” tall. Pre-heat zone, hot zone, post-heat zone, and cool down zone. Operating temperature 2600F. 500 pounds/hour. Total length is 80’, currently set up in 120’ are to allow for operating room. Originally designed, built, and installed by CI Hayes (now Sinterite) for a Remington Arms factory in 1995. Completely rebuilt by CI Hayes in 2000. Located in Mexico. Overall in good condition although it does need new electronics.
Electrical heated. Asking: $79,000.00 USD.
Item #C261 Roller Hearth Furnace (Atmosphere-Exothermic). Manufactured by Westinghouse this furnace was rebuilt in 1999 (burners, wiring and control panels). S/N XF-95384-F1. Working dimensions of 60" Wide x 45' (heated length) x 12" High. Natural gas heated-radiant tube. Operating temperature of 1700F. DESCRIPTION: Brick Lined Roller Hearth Furnace (rebuilt 1999) complete with (34) Eclipse Single-Ended. Recuperative Radiant Tube Burners, (3) Zones of Control, Automatic Burner Ignition System, 27' Long Water-Cooled Cooling Zones, New York Blower, Waukee Flowmeters, and Load/Unload Tables. New Spare Parts include (1) Rockwell/Dodge Roller Drive,(8) Alloy Outer Radiant Tubes, (6) Alloy Inner Radiant Tubes, Reliance SP-500VS Drive Control, and (3) Alloy Furnace Rolls. Free-Standing Control Panels complete with Honeywell 3000 Digital Temperature Controllers (1 each Zone), Honeywell 3000 Series High Limits (1 each Zone), and Honeywell Multi-Trend Digital Annunciator Panel. Excellent condition-operational. Overall dimensions of 10' Wide x 84' Long x 9' High. Approximate weight of 70,000 pounds. Asking $245,000 USD.
Item #C259Rotary Hearth Furnace. Manufactured by Thermcraft, this has a 48" diameter work zone. Electrically heated, 480/3/60, 42 KW. Operating temperature 1950F. Model 248-10-2Z-RH. Temperature control instruments and recorder are missing. Can be replaced by the vendor to the buyers specifications. Door opening is 12" high X 18" wide, door is air cylinder operated. Ceramic fibre insulation. Heated by 18 PH-C flat plate heaters, 2 zones of control. Set up for nitrogen, ammonia, natural gas & endo gas through Waukee control flow meters. Other features are nitrogen purge system, flame curtain with safeties, carbon control, SCR's drawings and manuals. Excellent condition.
Asking $24,000.00 USD.
Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was designed for heat treating and straightening crankshafts and consists of a rotary hearth furnace, 2 Gleason straightening presses and a robot for loading/unloading. The furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2' 11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes. Atmosphere is Endo/Natural gas. Nominal tray size is 5" X 21", number of tray positions 60, tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3 7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading arm, with robot controls, joystick touch pad controls.
S/N 4955-8127-001. System is complete, installed but not in operation. Asking $150,000 USD for the furnace.
Item #C253 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit Control, Atmosphere, Salt Temperature, High Limit Quench, Heated Rinse & Variable Belt Speed Control for Furnace and Salt Belt. The system allows for remote monitoring.
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.
• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with load cells. This unit is controlled by a computer and has proven to be an exceptionally flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside in order to hand load the furnace.
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt speed of 14 “/min. and a loading density of 12 lbs/SF. The 48 inch wide belt is of fine closed weave design in order to prevent part mixing. The full range of furnace belt adjustment is 10-20”/min. The furnace opening at the preheat has been closed down to about 2” because the original part loading was 1” at Tinnerman. The overall height can be easily increased to 6” for commercial use.
The 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition and all tubes have recuperators. The temperature operating range is 1475-1725˚F. Maximum temperature is 1900˚F. There are two zones with Fanuc PLC2 Honeywell Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.
Atmosphere: The furnace is currently set up for endothermic atmosphere. We can provide a conversion to nitrogen methanol if required. Methane additions are provided and an ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride or carbo-austemper parts.
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt & Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr with 3-HP Combustion Blower.
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D & (1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable & reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls and gas safety train.
Salt- There is some salt available.
Pricing: The entire line is priced to sell at $100,000 USD. Salt to be sold separately.
Item #C252 Surface Combustion Cast Link Belt Line. Working dimensions of 36" wide, with 6" over belt and 25' of heating (hardening furnace). 3 zones of control, Recirculating fans in zones 2 & 3. Gas fired, Eclipse recuperated burners. Automatic Walmil loading system, rotary washer, quench and mesh belt temper. Mesh belt temper is electrically heated, capable of 1500F and is 27' long, 12" of clearance over belt, Model E15TR54. Nitrogen/Methanol, panel is included. Barber Colman digital controls. Overall in good condition. Asking $195,000 USD.
Item #C250 Safed High Temperature Mesh Belt Furnace. Model
11 BD 30/21–Atmosphere air hardening unit Built in 1992 for Camillus Cutlery. Used for hardening SS blades and some annealing. Heating 460v 3ph 60 hz , fla 56 amps– 3 zones; approx. 6 ft total; electric heat, belt width 10 ½ inches; 11’ muffled cooling zone. All muffles and belts in good condition. Furnace is in excellent condition with spare parts including 18 ft section of unused belt, over 30 new heating elements and other items. Total furnace length is 34 ft. Max temperature aprox. 2100 F. Asking $15,000 USD.
Item #C249 Ipsen T-22 Pusher Line. Includes hardening furnace, charge car, washer and temper. Hardener has 2 zones, working dimensions of 36" X 48" X 24" high. Set up to run carburizing, carbonitriding and neutral hardening. Gas fired. 4 trays in the hardening furnace. 1725F operating temperature. Temper is capable of 1200F. Installed but not in operation. Complete and in excellent condition. Asking $99,000 USD.
Item #C248 Holcroft 2 Row Pusher. Tray size of 42" X 18" X 28" high, capacity of each tray is 1,000 pounds. Hardening furnace has 27 U-tubes, recuperated burners and is capable of 1750F. 35 trays in hardener. 3 zones of control, each has an SSI oxygen probe. Endo addition. New brick and alloy is also very new. Post wash/post rinse. Temper is 1 zone and holds 33 trays. Operating temperature of 1280F. Line is installed and in operation, overall in excellent condition. Call or e-mail for pricing.
Item #C247 Surface Combustion Roller Hearth Furnace. Tray size 60" X 60" X 36" high, 5,000 pound capacity/tray. Hardening furnace has a heated length of 110' and holds 13 trays. Gas fired, U-tubes, 22 upper and 27 lower, capable of 1750F. Burners are recuperated. Brick lined. Alloy is in good shape, some brand new. Approximately 11 million BTU's. 5 zones of control. Each has a water cooled 6 blade, pitched fan and an SSI oxygen probe. Eurotherm controls with SSI "Super Data". Waukee electronic flowmeters. Endo addition with trim air and natural gas for each zone. Post wash with a spray rinse-two separate units. Temper has 3 zones of control and holds 11 trays. Capable of 1250F. Integrated blow down for cooling after temper. Soluble oil dip tank. This line is installed, in operation and is in excellent condition. Please call for pricing.
Item #C246BTU High Temperature Atmosphere Pusher Furnace. This 1997 high temperature pusher furnace was designed for sintering moly-manganese at an operating temperature of 1425C in a reducing atmosphere. Maximum operating temperature 1550C. 3 zones of control. Working dimensions of 8" wide with 12" clearance above the belt. Total heated length 36", hearth height about the floor 42". Furnace atmosphere DA, Nitrogen and Hydrogen. Cooling section consists of 18" insulated and a 36" water cooled section. Return conveyor running parallel to the furnace is also included. Overall furnace length is 21' 6". Electrically heated with Molybdenum ribbon style elements. Cooling section consists of a SS muffle. System is complete and installed. Minor repairs to the controller are necessary. Please call or E-mail for more details. Asking price $89,000 USD.
Item #C242CI Hayes Humpback Brazing Furnace. Working dimensions of 24" wide X 8" high X 12' (high heat). High heat has 3 zones of control with 12 elements. Maximum operating temperature of 2100F. Overall length 60'. Controls are Honeywell DPR units. Overall the line is in very good shape although the elements in the first zone need to be replaced. All drawings and manuals are available. Currently installed but not in use. Asking $75,000 USD. Available immediately.
Item #C234 Hayes High Temperature Pusher Furnace. Model MY-040890-90PH. 4” height over hearth, 8” wide tray width. Recommended tray size 8” X 8” X 7/8”. 90” preheat section, 1100C, 42 KW, 6 control zones, Nichrome elements. 90” high heat, 1500C, 72 KW, 6 control zones, Moly elements. Power; 117 KW, 460/3/60. 198” cooling section in 5 zones. Automated doors at each end of furnace with nitrogen atmosphere, flushing. Dissociated ammonia/nitrogen blending atmosphere with nitrogen purge. Multiple inlets for even atmosphere flow and flushing. Overtemperature protection control for both preheat and high heat. Allen Bradley SLC-500 Logic Control. Screw drive, dual speed, anti-jam detection. Articulated return conveyor. Hearth level 44”. Overall space requirement 125” wide X 545” long X 72” high (without burn-of stacks). Very nice condition, asking $80,000 USD.
Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing knife blades but with a little effort a metallic muffle in the front half of the heating chamber could be added for debinding and sintering of PM parts. Asking price: $160,000 USD OBO
Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F. Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling section. Consider this in good overall condition. Asking $175,000 USD.
Item #C211 Holcroft Austempering Lines (3 available). This is a cast link belt furnace, electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’ long (heated length). Automatic shaker pan loading system. Salt quench tank with discharge conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer with conveyor. Height over belt 7-3/4".Asking price $110,000 USD loaded on to a truck.
Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-A. Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control, 1100C operating temperature, 66KW. High heat is 120” long with 3 zones of control, operating temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at both ends and atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with a Nitrogen purge. There are two cooling sections with a total length of 120”. Screw drive pusher and load return conveyor system. Overall dimensions are 87” high X 132” wide X 57’ long. The furnace was tested for operation at 1800C but only used for 2 years at 1200C. Asking price is $200,000 USD or best offer.**New price**
Item #C203 2100°F Belt Atmosphere Furnace. Lindberg™ 20" Wide x 12" High Belt Atmosphere Furnace, Electric (Globar elements), 2100°F (may be 2150°F) Max. Temperature, 10ft Heating with 30ft Cooling, Set up for Exothermic (combustible gas) atmosphere, Good for a variety of heat treating applications, but Ideal for Brazing or Annealing applications. Atmosphere Burn-off, Guillotine End Doors, SCR Control, Complete rebuild included but was not limited to: new brick, new cooling muffles, new elements, new belt, etc. Does not require a muffle, so lower long-term maintenance costs. Contact us for full details. Reconditioned, and ready for quick shipment. Price: $75,000 USD Location: Midwestern U.S
Item #C194 AFC Mesh Belt Austemper Line. Operating life of equipment was 1979-2005. Equipment was in full production until plant shutdown. The equipment was refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the austenitizing furnace consisted of all new Yokogawa temperature control instruments with paperless temperature and carbon control recording, all new recuperated radiant tube burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand drawings are available. Original AFC operating instructions are available.
Technical Details
Austenitizing Furnace
• Production capability is 900 pounds per hour based on belt loading of 10#/ft2 and time in the furnace of 26 minutes.
• Furnace belt 36” wide x 16’-8” effective length. Roller hearth design with variable speed.
• Three (3) zones of temperature control with one (1) zone of automatic carbon control.
• Paperless recording of temperature and carbon.
• Burner input of 2,500,000 Btu/hour with 5 HP combustion air blower.
Austemper Tank
• Capacity of 85,000 pounds of salt. Insulated tank with a maximum temperature of 750°F.
• Quench conveyor is 42” wide with variable speed control.
• Quench curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP motor.
• Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower.
• Individual temperature controls and separate gas safety train.
Holding Tank
• Capacity of 85,000 pounds of salt. Non-insulated tank.
• Gas-fired heating system, 1,000,000 Btu/hour.
• Temperature controls, combustion air blower and gas safety train shared with the austemper tank through a selector switch.
Wash Tank and Rinse Tanks
• Capacities 1200 gallons of water.
• Mesh belt conveyors 42” wide with fixed speeds.
Asking Price: $200,000 USD.
Item #C178 Pacific Scientific Rotary Retort Furnace.
Endothermic Atmosphere Rotary Retort Furnace, Throughput ~300 lb/hr, Owner has gone through the equipment thoroughly in preparation for start-up. But minor rewiring remains for furnace to be ready to operate. Pacific Northwest Location. Asking Price: $55,000 USD.
Item #C167 Shaker Hearth Hardening Line.
400 lb/hr Sunbeam Shaker ("Shuffle Hearth") Hardening Furnace Line, Includes Automatic Part Loader, Electric Shaker Furnace, 1800°F, 112 kW, Quench Tank with Dragout Belt, Rotary Parts Washer and 1000°F Continuous Belt Temper Furnace, 50 kW. Overall Line Length, if in straight line is approx. 61 ft. Overall Height is approx. 8ft-6in., Max. Overall Width is approx. 7ft-3in. with piping. Still under power for demonstration. Extra spare shaker hearth and spare belt for temper. Price: $50,000 USD whole line.
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