Ten
Largest North American Commercial Heat Treaters. For
the fifth year running we are publishing our list of the
10 largest North American commercial heat treaters in
terms of estimated sales for 2007. There are several
points we will bring up before we get into our list.
1) First, as most
commercial heat treaters in North America are privately held, sales
figures are not publically disclosed. What this means is we rely upon
our relationships with the owners for their sales figures, along with
knowledge of the number of plants each operates, number of employees and
the heat treating processes they are involved in. In the vast bulk of
cases owners are more than happy to share this information with us on
the basis that we do not publish the actual numbers (the obvious
exception to this is Bill Jones of Solar Atmospheres who is one of the
most forthcoming individuals in the industry). Two companies on our list
declined to share their figures with us which is entirely their
prerogative.
2) The cut off point for
our list is just under $30 million USD for 2007.
3) You will notice a
number of changes in our list this year. This generally does not reflect
a drastic change in sales figures rather the fact that we have a much
more complete knowledge of the industry than when we started 5 years
ago.
4) Referring back to our
first point in a number of cases sales figures between each company are
so close as to make an actual ranking almost impossible to determine.
For this reason we feel that while each of these companies deserves to
be on our list the actual ranking could be slightly off.
The List:
1) Bodycote
International. Our rankings for first and second spot are absolutely
clear cut with no room for debate. For the fifth year running, UK based
Bodycote International is clearly the largest commercial heat treater in
North America with plants in Mexico, Canada and the US. Estimated heat
treating sales are in the area of $200 million USD. We will point
out that we are not including their North American testing and "Hipping"
operations (recently it was announced that Bodycote was looking for a
buyer for their worldwide testing operations. Bodycote offers virtually
every type of heat treating process available as well as running several
captive heat treating operations.
www.bodycote.com
2) Bluewater Thermal
Services. As with Bodycote International, there is no doubt but that
Bluewater (Buffalo, NY) is ranked correctly, number 2 in North America
and the largest North American based commercial heat treater. With 15
locations in Canada and the USA, a few of their plants include Brazing
Concepts, CCHT, B & W Heat Treat, Harbor Metal Treating, Hi Temp Inc.,
Pennsylvania Industrial Heat Treat, Rock River HT and SCM Metals. All of
these shops were part of the heat treating division of Gibraltar
Industries based in Buffalo, NY until the heat treating operations were
bought by a private equity group in June of 2006 and the name changed to
Bluewater Thermal and recently changed again to Bluewater Thermal
Services.
http://www.bluewaterthermal.com/
3) Paulo Products.
While not as clear cut as our number one and number 2 rankings, we still
feel reasonably comfortable in suggesting Paulo Products as the third
largest commercial heat treater in North America. 5 locations in the US
governing the gauntlet when it comes to heat treating, continuous,
batch, Induction, Vacuum and brazing all come to mind. This is a
privately owned company long owned and run by the Rassieur family.
www.paulo.com
4) Woodworth Heat
Treating. There are actually a number of different heat treating
facilities under the Woodworth umbrella with 4 plants around the Detroit
area and other facilities in Virginia. Like most of the Michigan based
commercial heat treaters Woodworth specializes in large volume
automotive work which can be a blessing or a curse depending upon the
year. For Woodworth, automotive work has obviously been a blessing as
they have grown substantially over the years. While they are largely
automotive they also have very substantial vacuum and gas nitriding
departments.
www.woodworthheattreating.com/industry.htm
5) AL-Fe Heat
Treating. Another privately owned and run commercial heat treater,
Kurt Westman owner and president. With 7 locations in the US and a
division that builds new aluminium heat treating furnaces Al-Fe is the
largest commercial aluminium heat treater in North America. While it has
been tough sledding for most heat treaters doing large volume automotive
work, Al-Fe is a good well run company. The name by the way stands for
Aluminum-Iron, Al-Fe. www.al-fe.com
6) Metal Improvement
Company (Parent Company, Curtiss Wright). A perennial on our list,
Metal Improvement has 9 heat treating locations around the US. It’s
always difficult to know which position to put them in as such a large
amount of their work is shot peening, however when all is said and done,
they certainly are entitled to be included on this list.
www.metalimprovement.com/index.php
7) Atmosphere
Annealing. Atmosphere Annealing has gone through several different
owners in the past few years, most recently they were bought by Gerdau
MACSTEEL. AAI is a company that concentrates on heavy castings and
forgings.
http://www.quanex.com/About/location.htm
8) FPM. FPM has 3
locations in the US, Elk Grove, Il., Cherry Valley, IL., and Milwaukee,
WI. At one time the one plant (we believe is was Cherry Valley) was on
it’s own far and away the largest single commercial heat treater in
North America. A specialist in fastener and large volume work, FPM is
deservedly one of the ten largest in North America.
www.fpmht.com
9) Solar Atmospheres.
Solar is quite a success story. Located in Souderton, PA and Hermitage,
PA Solar has become the largest commercial vacuum heat treater in North
America and one that specializes in “high end” vacuum work. Started by
Bill Jones, Bill remains as CEO with Roger Jones, his son as President.
There is no guessing involved with this company as Bill very kindly
provided us with his 2007 sales figure, a figure which represents a
substantial increase over 2006- $30,463,288.00
www.solaratm.com
10) Advanced Heat
Treat Corp. Advanced is the largest commercial heat treater on the
continent when it comes to Ion (Plasma) Nitriding, although they do
offer a number of other processes also. Another privately held company
it has 4 locations in the US, 2 in Waterloo, Iowa, Monroe, Michigan and
Cullman, AL. While Advanced has not appeared on our list before, based
upon what we know of the company, we feel this company deserves a spot.
http://www.ahtweb.com/